TEXTUNE
AI-Optimised Production Planning and Scheduling for Dyeing, Finishing, Washing, Drying, and Printing plants.
Cut planning time from hours to minutes. Increase yield and production efficiency. Reduce boiler fuel costs and CO2 emissions.
Why TexTune Matters
Textile production floors are complex. Planners juggle job priorities, machine capacity, colour groups, recipes, wash cycles, downtime, and shift patterns – all while working with Excel sheets or whiteboards.
This leads to:
01.
3-5 hours spent daily on production machine planning
02.
10% excess utility use due to poor machine sequencing
03.
1-2 hours spent re-planning when machine delays or breakdowns happen
04.
20% excess fuel consumption at the boiler
TexTune removes these bottlenecks by automatically creating the most efficient machine plan — every shift, every day.
Key Features of TexTune
AI-Powered Machine Planning
TexTune converts your daily or weekly production plan into an optimal machine schedule within minutes.
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Optimal colour sequencing to minimise machine wash cycles
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Automatically merge and split orders based on machine capacity
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Improves machine utilisation, on-time delivery, and overall yield
Planning and Tracking Across All Process Steps
TexTune plans and tracks every step — from greige to finishing — in one connected flow.
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End-to-end visibility across all process steps and machines
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Automatic handover between processes based on real production progress
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Fewer coordination gaps between planning, production, and supervision
Steam-Optimised Planning
TexTune plans production with steam demand in mind, not just machine availability.
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Machine schedules are sequenced to smooth steam demand across the day
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Reduces steam spikes that cause boiler pressure drops and fuel wastage
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Lowers fuel costs and emissions without changing production targets
Automated Replanning
When machines are delayed or break down, TexTune automatically replans so production keeps moving.
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Machine delays and breakdowns are handled automatically, without manual rescheduling
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Downstream machines are re-sequenced to minimise idle time and bottlenecks
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Keeps production on track and reduces firefighting on the floor
Real-Time Job Tracking (Mobile & HMI)
Supervisors and operators always know what job to run next, and managers see progress instantly.
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Live job status updates from the shop floor via mobile or machine-mounted HMIs
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Operators receive clear instructions without paper job cards or manual follow-ups
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Managers get real-time visibility without walking the floor all day
Central Dashboard for Managers
All production, efficiency, and energy insights — in one place.
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Real-time view of machine utilisation, order progress, and delays
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Visibility into steam usage patterns and fuel-saving opportunities
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Data-driven decision-making without relying on Excel or manual reports
Works with Your ERP — Not Against It
Step 1
Upload Your Production Plan
Your team exports the production plan from your ERP (SAP, Flectra, Oracle, etc.) in the same format you use today.
TexTune ingests it instantly — no data reformatting, no integration work.
Step 2
TexTune Generates the Optimal Machine Plan
The AI engine evaluates:
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Machine capacity
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Job requirements
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Colour groups
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Technical constraints
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Deadlines and shift patterns
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Historical runtime patterns
And produces the most efficient, steam-aware schedule in seconds.
Step 3
Operators Get Jobs and Update Status Live
Each operator receives their machine’s job queue via:
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Mobile app / WhatsApp-style interface, or
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Machine-mounted HMI screen
They update status with a single tap, keeping the plan accurate throughout the day.
Step 4
Steam Load Stays Stable
TexTune’s heat-optimised schedule:
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Reduces steam spikes
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Lowers boiler pressure dips
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Cuts fuel consumption
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Improves consistency across shifts
The boiler team also receives alerts when pressure setpoints can be safely reduced.
Step 5
Managers See Real Results Daily
Dashboards show:
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Production progress
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Machine efficiency
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Operator performance
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Steam demand patterns
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Actual fuel savings
Your factory becomes more predictable and more efficient.
TexTune complements your existing ERP and focuses on what ERPs don’t do well:
machine-level planning and shop-floor execution.
01.
Integrates with popular ERPs like SAP, Microsoft Dynamics, IFS, and others
02.
One-click import and export of production orders and machine schedules
03.
Fast to deploy and easy for teams to adopt
Use your ERP for planning and costing. Use TexTune to run your production floor better.
Benefits of TexTune
Factories using TexTune consistently achieve:
10–20% reduction in boiler fuel costs
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Higher yield from fewer wash cycles and better sequencing
ROI typically achieved in under 6 months
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15–25% reduction in CO₂ emissions
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Smoother boiler operations through reduced steam spikes
No capex, no workflow changes, minimal training needed
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Planning time reduced by up to 90%
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