Industries We Serve
ThermoTune helps heat-intensive manufacturing plants increase yield, improve operational efficiency, and reduce boiler fuel consumption through smarter, AI-driven production planning.
Our solutions are designed around real factory workflows and deliver fast, measurable impact — no capex, no operational disruption.
We currently serve two core industries, with more sectors actively being explored.
Textile Manufacturing
On the textile production floor, manual planning, constant rescheduling, and lack of real-time visibility slow everything down. Planners spend hours creating machine plans in Excel or on boards, supervisors chase updates on the floor, and small delays quickly cascade into missed targets.
“Then there’s steam. When too many machines run together, pressure drops. When factories play safe, fuel costs shoot up.”
Uncoordinated machine schedules create steam demand spikes, forcing boilers to run at higher pressure to handle worst-case scenarios. The result is higher fuel consumption, unstable heating, and occasional quality issues — all while brands are pushing for lower emissions.
TexTune is built for textile wet processing plants.
It turns production plans into heat-aware, machine-level schedules that work in the real world.
With TexTune, textile mills can:
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Spend minutes instead of hours on daily production planning
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Improve yield and on-time delivery
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Cut fuel consumption by 10–15% and reduce CO₂ emissions
TexTune helps textile factories run more predictably, more efficiently, and at lower cost — without changing how they already work.
“Every morning, planning takes hours — and by afternoon, the plan is already broken.”
Tyre Manufacturing
“Most of our downtime doesn’t come from breakdowns — it comes from mould changes and waiting.”
On the tyre production floor, manual press planning and frequent mould changes create hidden inefficiencies. Poor sequencing increases changeover time, disrupts curing schedules, and leads to under-utilised presses across shifts.
“And steam keeps flowing — even when the press is already hot, or not running at all.”
In many tyre plants, steam is supplied to presses continuously, even after the ideal curing temperature is reached or when presses are idle. This results in significant steam wastage, higher fuel costs, and unnecessary emissions.
TyreTune is built specifically for tyre curing operations.
It combines intelligent press planning with real-time steam control at the press level.
With TyreTune, tyre factories can:
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Reduce mould changes and downtime through optimised press planning
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Cut steam and fuel wastage by supplying steam only when it is actually needed
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Automatically shut off steam to idle presses using smart valve control based on temperature and plan allocation
TyreTune helps tyre factories run more efficiently, more consistently, and at lower energy cost — without changing existing curing equipment or workflows.
Industries We Are Expanding Into
Our core technology — AI-driven planning combined with heat-demand optimisation — is applicable to many steam- and heat-intensive manufacturing sectors.
We are actively exploring pilots and partnerships in:
Pulp &
Paper
Drying and steam-driven processes
Food &
Beverage
Blanching, cooking, sterilisation, CIP heating
Rubber &
Plastics
Steam/cure-based moulding operations
Chemical
Processing
Reactor heating, distillation, evaporators
Packaging &
Printing
Heat-setting, drying applications
If your industry relies heavily on steam or thermal processes,
ThermoTune can help you improve efficiency and reduce energy costs.